Ukukhiqiza Isikhunta

I-Professional Injection Molding yePlastiki

Izibunjwa zokujova zenziwa ukuze kukhiqizwe ipulasitiki enobukhulu obuqondile kanye nezakhiwo ezigcwele. I-Rex iyindlela enhle kakhulu uma udinga isikhunta sokujova. Siqinisekile ukuthi singakunikeza isixazululo esifanelekile sezidingo zakho zokubumba ngenxa yesipiliyoni sethu seminyaka eminingi nezindlela ezinhle kakhulu zokukhiqiza.

U-Rex ukhathazeke kakhulu ngokuklanywa kwesikhunta somjovo kanye nokukhiqizwa. Sonke isikhunta esisidalayo singaphansi kwezimfuneko eziqinile zekhwalithi nokunemba ngenxa yemizamo enzima yethimba lethu lonjiniyela nabachwepheshe abaqeqeshwe kakhulu. Siyakuthokozela ukunikeza amakhasimende ethu izisikhunta ezihamba ngaphezu kwalokho ngoba siyabona ukuthi kubaluleke kangakanani ukubumba okunokwethenjelwa, okusebenzayo enqubweni yokukhiqiza.

Ngosizo lwemishini esezingeni eliphezulu nobuchwepheshe, indawo yethu yokusebenzela ingakha isikhunta sanoma yibuphi usayizi nobunkimbinkimbi. Kungakhathaliseki ukuthi udinga isikhunta esiyisisekelo sokwenza izinto ezincane noma isikhunta esiyinkimbinkimbi sokukhiqiza okukhulu, singakwazi ukwamukela izidingo zakho. Umsebenzi wakho uzosingathwa ngobuchule nguRex ngenxa yesipiliyoni sethu nokuzinikela kwethu kukhwalithi.

Izinsizakalo Zokwenza Isikhunta Ezihlukene

Kungakhathaliseki ukuthi uqala iphrojekthi ephuma kanye noma udinga amathuluzi okukhiqiza athembekile amaqoqo amancane, izikhathi zethu zokuhola ngokushesha nokunamathela kuzindinganiso zamazwe ngamazwe kusenza ukukhetha kokuqala. Ithimba lethu elinamakhono likhethekile ekwakheni isikhunta somjovo ngokwezifiso ngezinto ezifanele, siqinisekisa ukungaguquguquki kwekhwalithi nokuphindaphinda. Kusukela ekubunjweni komjovo wenjoloba ye-silicone ukuya ekuhlanganiseni ngokweqile, ukufaka ukubumba, ukubumba komjovo we-thermoplastic, ukubumba komjovo we-silicone owuketshezi, ukubumba komgijimi oshisayo, nokubumba komgijimi obandayo, sinikeza inhlobonhlobo yezinsizakalo ezizokwenza amaphrojekthi akho avelele.

Isikhunta sokujova esinemibala emibili

Isikhunta sokujova ngemibala embaxambili senza kube nokwenzeka ukukhiqiza izingxenye zemibala emibili ehlukene kanye/noma izinto zokwakha ezidala elinye izinga lokuqamba okusha kanye nokuguquguquka ekukhiqizeni. Ukubumba komjovo onemibala emibili kuyinqubo yokujova izinhlobo ezimbili ezihlukene zepulasitiki zibe isikhunta esisodwa somjovo ukuze udale into eza ngemibala emibili noma ngaphezulu. Le nqubo yenziwa ngezinyathelo ezimbili ukwenza iyunithi eyodwa, enombala ogcwele nokuvumelana kombala okuhle kakhulu. Ubuhle bayo ukuthi izingxenye zingakhiqizwa ngokucushwa okuyinkimbinkimbi kanye nemiklamo ekhangayo ezohlobisa into.

Faka Izikhunta

Ingxenye eyakhiwe ngaphambili, evame ukwakhiwa ngensimbi noma enye into, ifakwa (ifakwa) esikhunjeni ngaphambi kokujova ipulasitiki encibilikisiwe ekubumbeni okufakiwe, inqubo ekhethekile yokubumba umjovo. Umkhiqizo owodwa ohlanganisiwe ube usukhiqizwa ngokubumba ipulasitiki phezu noma ukuzungeza ingxenye efakiwe. Izinzuzo zepulasitiki nensimbi noma ezinye izinto zivame ukuhlanganiswa engxenyeni eyodwa, eyinkimbinkimbi kusetshenziswa le nqubo.

Isikhunta sokujova esinemibala emibili

Emkhakheni wemibala ephindwe kabili yokubumba umjovo, kunezinhlobo ezimbili ezihlukene

I-Rotary Two-Colour Injection Molding

Okuvame ukusetshenziselwa ukuhlanganisa izinzuzo kokubili kwepulasitiki nensimbi (noma ezinye izinto) zibe ingxenye eyodwa, eyinkimbinkimbi, ukufaka ukubumba kuyindlela ekhethekile yokubumba umjovo lapho ingxenye eyakhiwe ngaphambili, ngokuvamile eyenziwe ngensimbi noma enye impahla, ifakwa esikhunjini ngaphambi kokuba ipulasitiki encibilikisiwe ijovwe. Ipulasitiki ibe isibunjwa nxazonke noma phezu kwengxenye efakiwe, okwenza umkhiqizo owodwa, ohlangene.

I-Second Injection Molding/Overmolding

Le nqubo ibandakanya umjovo ozimele wamapholymer amabili epulasitiki ahlukene ngezigaba ezimbili. Imikhiqizo iqala ukubunjwa ngesethi eyodwa yesikhunta. Ngemva kokubunjwa, lezi zinto ziyakhishwa futhi zifakwe eqoqweni elihlukile lesikhunta senqubo yokubumba umjovo wesibili. Naphezu kokudinga amasethi amabili esikhunta, le ndlela inenzuzo yokuguquguquka ngoba ayidingi imishini yokubumba enemibala emibili ekhethekile.

Izinhlelo zokusebenza

2018-07-16

Ukuguquguquka kokubumba komjovo onemibala emibili kusetshenziswe ezimbonini ezihlukahlukene, ezifana nomkhakha wezimoto ukuze kuthuthukiswe izingxenye zangaphandle nezangaphakathi ngokuhlanganisa imibala edonsa amehlo; umkhakha wezogesi ukuze ukhuphule idizayini yezinto zikagesi ezinobuhle obunamathoni amabili; inkambu yezokwelapha ukwengeza ukuthintana kobuchwepheshe emishinini yezokwelapha namadivayisi; umkhakha wezinto zikagesi zasekhaya ukuze wakhe imikhiqizo yasendlini ebukekayo nesimanjemanje; imboni yamathoyizi ukwengeza isasasa nokunyakazisa; kanye nomkhakha wezimonyo ukudala ukupakishwa okuhlukile nokudonsa amehlo kwemikhiqizo yezimonyo.

Izinzuzo Zokubumba Umjovo Ngemibala Emibili

2018-07-16

Ukuguquguquka Ivumelana nezimo ezihlukahlukene zezimboni, inikeza abaklami bemikhiqizo isixazululo esivumelana nezimo;
Ukuqina Okuthuthukisiwe Ukuhlanganisa izinto zokwakha ezinezakhiwo ezahlukene kungathuthukisa ukuqina nokusebenza komkhiqizo wokugcina;
Izinyathelo Zomhlangano Ezincishisiwe Lokhu kwenza kube lula inqubo yokukhiqiza ngokuqeda isidingo sezinyathelo zokuhlanganisa ezihlukene zezingxenye ezinemibala eminingi;
Isikhalazo Sobuhle Ikhono lokusebenzisa kalula imibala emibili noma izinto zokwakha livula amathuba amaningi wokuklama futhi linikeze imikhiqizo ukuthintwa kobuhle.

Ukuthi bakhetha ukuguquguquka kokubunjwa komjovo wesibili noma ukunemba komjovo we-rotary onemibala emibili, abakhiqizi bangathola imiphumela emangalisayo ekhanga abathengi kuzo zonke izimboni ezihlukahlukene. Ukubumba komjovo wemibala ephindwe kabili kuyindlela enombono yokukhiqiza ehlanganisa ubuhlakani nokunemba ukuze kukhiqizwe imikhiqizo egqamayo ngokokubili ukusebenza nobuhle.

Faka Izikhunta

Izici eziyinhloko zokubunjwa kokufaka

Ukuhlukahluka:Lapho uthuthukisa izinto eziyinkimbinkimbi, ukufaka ukubumba kunikeza amandla okuhlanganisa izinto ezahlukahlukene kanye nezingxenye.
Amandla Nokuqina:Ukubunjwa Okungeziwe Kokufaka kungathuthukisa amandla, ukuqina, nokusebenza komkhiqizo wokugcina ngokwengeza insimbi noma ezinye izinto engxenyeni ebunjiwe.

Kuncishiswe Izinyathelo Zomhlangano: Ngokuhlanganisa izingxenye kuyo yonke inqubo yokubumba, izinyathelo ezengeziwe zokuhlanganisa azidingeki, okwenza kube lula ukukhiqiza nokwehlisa izindleko zabasebenzi.

Kuqiza kahle:Ngenxa yokuthi iqeda isidingo sezinqubo ezengeziwe zokuhlanganisa, ukufaka ukubunjwa, naphezu kobunzima bayo, kungaba yisixazululo esingabizi kakhulu.

Izixhumi zikagesi, ama-bushings, izinto zokubopha ezinentambo, izinsimbi zensimbi ezibanjeni zepulasitiki, nezinye izingxenye lapho kunenzuzo khona ukuhlanganisa izinto ezingafani kuwukusetshenziswa okuvamile kokufakwa kokubumba. Ngokuhlanganisa ngokucophelela izinto ezihlukahlukene kwinqubo yokubumba eyodwa, ukufaka ukubunjwa kuwubuchwepheshe obenza kube nokwenzeka ukudala izingcezu eziyinkimbinkimbi futhi ezihlala isikhathi eside.

Izinqubo Zokukhiqiza Isikhunta

Okuqukethwe Kokuhlaziywa Kwephrojekthi

Ukuhlaziywa Kwezinto Zokubumba Umjovo

Hlola imininingwane ebalulekile njengegama, uhlobo, nomkhiqizi. Zitholele imininingwane ebalulekile ethinta inqubo yokubumba umjovo kanye nezinyathelo ezilandelayo zokucubungula.

Ukuhlaziywa Kwesakhiwo Kokukhiqiza Isikhunta

Hlaziya umumo womkhiqizo, ukubekezelelana, ukucaciswa kobuchwepheshe, ukucaciswa kwendawo, nama-engeli asalungiswa. Ukuhlaziywa kwesakhiwo okuphelele kunenzuzo enkulu ekukhiqizeni isikhunta futhi kunciphisa izinkinga kuzo zonke izigaba zokucubungula.

Ukuhlola Ukuqina Kwezindonga

Hlaziya ukushuba kodonga ukuze ubhekane nokucatshangelwa okuhlobene nokushwabana namandla omkhiqizo.Izinketho ezingcono kakhulu zokujiya udonga zisiza ukunciphisa izinkinga zokuncipha nokuqinisekisa ukuqina komkhiqizo.

Ukuhlaziywa Komhlangano Womkhiqizo

Hlola ubunkimbinkimbi bokuhlanganiswa komkhiqizo ukuze wazise ukukhetha kokubekwa kwesango futhi ubhekane nezinkinga zokuncipha kwendawo. Ukuhlaziya okunokuqonda kuqondisa ukukhethwa kwesikhundla sesango futhi kusingathwe ngokuphumelelayo izinkinga zokuncipha.

Ukuqinisekiswa Komkhiqizo Wokugcina kanye Namafayela Esikhunta

Hlola futhi uqinisekise ifayela lokugcina lomkhiqizo kanye nokufanisa ifayela lokubumba ngokucophelela ukuze usonge inqubo.Lokhu kuqinisekisa ukunemba, ukunemba, nokulungela izigaba zokukhiqiza ezilandelayo.

Kungani Kudingeka Ukwakha Isikhunta Somjovo Wepulasitiki

Ukwenza isikhunta sokujova ngepulasitiki kubalulekile ngezizathu eziningi embonini yokukhiqiza

Ukukhiqiza Ngenani Elikhulu

Ukunemba kanye nekhwalithi engaguquki ekukhiqizeni ngobuningi bezingxenye zepulasitiki kwenziwa ukuba kwenzeke ngokubunjwa komjovo. Ukwenza isikhunta kwenza abakhiqizi bakwazi ukukhiqiza ngobuningi imiklamo eyinkimbinkimbi nezici eziyinkimbinkimbi.

Ukusebenza Kwezomnotho

Noma ukudala isikhunta kungadinga ukutshalwa kwezimali okukhulu kokuqala, ukukhiqizwa kwevolumu ephezulu kunciphisa kakhulu izindleko ngeyunithi ngayinye. Uma sesenziwe, isikhunta singasetshenziselwa imijikelezo eminingana yokukhiqiza, eyehlisa izindleko zenqubo yokukhiqiza iyonke.

Ukuzivumelanisa nokuklama

Abakhiqizi bangakha izingxenye ezinamajiyometri ayinkimbinkimbi kanye nemininingwane emihle ngenxa yokuguquguquka kwedizayini okuhlinzekwa yisikhunta sokujova. Ukuze kuhlangatshezwane nezidingo ezithile zomkhiqizo futhi kuzuzwe umumo oyifunayo, lokhu kuguquguquka kubalulekile.

Ukunemba okuphezulu

Ukubumba umjovo kukhiqiza izingxenye zepulasitiki ngokunemba okuphezulu nokunemba; isikhunta siqinisekisa ukuthi ingxenye ngayinye yanelisa ukucaciswa okuqondile nokubekezelela okudingekayo kumkhiqizo wokugcina.

Ukuvumelana

Ukusetshenziswa kwesikhunta kuqinisekisa ikhwalithi engaguquki kuzo zonke izingxenye ezikhiqizwayo, okubalulekile ekugcineni amazinga omkhiqizo kanye nokuhlangabezana nokulindelwe ngamakhasimende; I-Prototyping esheshayo.

Ukwenza isikhunta sokujova kuvumela ukwenziwa kwe-prototyping ngokushesha kwezingxenye zepulasitiki, okuvumela abakhiqizi ukuthi bahlole futhi bacwengisise imiklamo ngaphambi kokuzibophezela ekukhiqizeni okuphelele, okunciphisa ubungozi bamaphutha kanye namaphutha okuklama.

Ukusebenza Kwezinto Ezibalulekile

Njengoba ukubunjwa komjovo kuyinqubo evaliwe, kusebenzisa impahla encane kunamanye amasu okukhiqiza, ukunciphisa udoti wezinto ezibonakalayo; kuncishiswe Umfutho Wezabasebenzi.

Ukuqina Kwezabasebenzi Okuncishisiwe

Ngemva kokuba isikhunta sesimisiwe, inqubo yokubumba umjovo idinga umsebenzi omncane kakhulu, osiza ngokusebenza kahle kokukhiqiza okukhulu nokonga izindleko.

Sengiphetha, ukudala isikhunta sokujova epulasitiki kubalulekile ekutholeni ukukhiqizwa kwevolumu ephezulu, okungabizi kakhulu kwezingxenye zepulasitiki ngokunemba, ukungaguquguquki, kanye nokuguquguquka kokuklama kuyo yonke imikhakha.

Izingxenye Zesikhunta Sokujova

Ukuze udale izinto zepulasitiki nezingxenye, isikhunta sokujova singamathuluzi ayinkimbinkimbi. Zakhiwe izingxenye eziningi ezihlanganayo ukuze zikhiqize futhi zilolonge umkhiqizo osuphelile. Izingxenye ezibalulekile zesikhunta sokujova zimi kanje:

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Isikhunta Isisekelo

Isisekelo sesikhunta sisebenza njengohlaka oluyisisekelo lwesikhunta somjovo wepulasitiki. Ngokuvamile, ingahle i-odwe ngokuqondile kumkhiqizi wesikhunta ojwayelekile, isindisa kakhulu isikhathi.
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I-Cavity(A side)

Imbobo, eyaziwa nangokuthi i-A-side noma isikhunta, ingenye yezingxenye eziyinhloko zesikhunta. Iqukethe umgodi noma umbono womkhiqizo wokugcina futhi inquma umumo wangaphandle nokuqedwa kwendawo.
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Imbobo(B side)

I-core plate, eyaziwa nangokuthi i-B-side noma i-mold core, enye ingxenye eyinhloko yesikhunta. Iqukethe ingqikithi noma okuvelayo komkhiqizo wokugcina futhi inquma umumo wangaphakathi. I-core plate kanye ne-cavity plate kuyahlangana ukuze kudaleke isikhunta.
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Sprue Bushing

Isihlahla se-sprue esivumela izinto ezincibilikisiwe, ngokuvamile ipulasitiki, ukuthi zingene ekamelweni lokubunjwa. Ilawula ukuhamba kwezinto futhi ihlanganisa umlomo wombhobho esikhunjeni.
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Umgijimi Wesistimu

Isistimu yomgijimi iqondisa into encibilikisiwe ukusuka ku-sprue ukuya emgodini wesikhunta ngamashaneli noma amaphaseji. Ngesikhathi sokujova, abagijimi bahlakaza into futhi basize ekulawuleni ukugeleza nokucindezela.
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Amasango

Amasango ayizimbobo ezivumela izinto ezincibilikisiwe ezivela ohlelweni lomgijimi ukuthi zingene ekamelweni lokubunjwa. Balawula ukugeleza kwezinto ezibonakalayo futhi babekwe ngokucophelela ukuvimbela amaphutha emkhiqizweni ophelile.
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Izikhonkwane ze-Ejector

Akhiwe ohlangothini lwesikhunta esibhekene nendawo, izikhonkwane ze-ejector zisetshenziselwa ukusunduza umkhiqizo oqediwe ngaphandle kwesikhunta uma izinto seziqinile.
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Amaslayidi neziphakamisi

Iziphakamisi namaslayidi izingxenye ezinyakazayo ezikhiqiza izici eziyinkimbinkimbi noma ama-undercuts emkhiqizweni wokugcina; zihamba ngaphakathi kwesikhunta ukuze zinike amandla ukukhishwa kwezingxenye ezinamajiyometri ayinkimbinkimbi.
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Guide Izikhonkwane kanye Bushings

Lezi zingxenye zisiza ukugcina ukunemba phakathi nenqubo yokubumba umjovo ngokuqinisekisa ukuqondanisa okufanele nokuvalwa kwama-halves esikhunta.
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Uhlelo Lokupholisa

Amashaneli noma amaphaseji ngaphakathi kwesikhunta avumela ukujikeleza koketshezi olupholile (ngokuvamile amanzi) ukuze kuhlakaze ukushisa futhi kube lula ukuqiniswa kwezinto ezincibilikisiwe. Ukupholisa okufanele kubalulekile ngesikhathi somjikelezo kanye nengxenye yekhwalithi.
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I-Cavity Insets

I-Cavity inserts yizingxenye ezishintshayo ezivumela ukuguquguquka ekuguquleni i-geometry yesibumbe semiklamo ehlukene yomkhiqizo ngaphandle kokushintsha isikhunta sonke.

Lezi zingxenye zisebenza ngekhonsathi ukuze zenze ingxenye yepulasitiki efiselekayo noma umkhiqizo ngesikhathi sokubumba umjovo. Ukuklanywa nokunemba kwengxenye ngayinye kunomthelela kwikhwalithi, ukusebenza kahle kanye nokuphindaphindwa kwenqubo yokukhiqiza.

Izinsiza Zokubumba Zokujova ziyaphela

Ukuqedwa kwezingxenye ezibunjwe ngomjovo kungahluka ngokuya ngezinto ezifana nempahla, ukwakheka kwesikhunta kanye nokucubungula ngemuva.

Nazi ezinye iziphetho ezijwayelekile zezingxenye ezibunjwe ngomjovo

Qeda	I-SPI Standard	Incazelo	Ubulukhuni bobuso(Ra Value)
I-High Glossy Finish	A2	3000 Grit diamond buff	1-2
I-Glossy Ejwayelekile Qeda	A3	1200 Grit diamond buff	2-3
Fine Semi Glossy Qeda	B1	600 Grit paper	2-3
I-Medium Semi Glossy Qeda	B2	400 Grit Paper	4-5
I-Normal Semi Glossy Finish	B3	320 Grit Paper	9-10
Fine Matte Qeda	C1	600 Itshe Elihlaza	10-12
I-Medium Matte Qeda	C2	400 Grit Stone	25-28
I-Matte Ejwayelekile Qeda	C3	320 Itshe Elihlaza	38-42
I-Texture Qeda	I-MT (MoldTech)
I-Texture Qeda	I-VDI